Belt Bucket Elevator – Vertical Conveying for Powders and Granules

Head section and discharge spout of a belt bucket elevator

PRO MAKINA

Task
Vertical transport of powders and granules
Conveying element
Belt and buckets
Drive
Head pulley (friction drive)
Sizing
Capacity, lift height and product

Overview

Controlled Vertical Conveying with Belt and Buckets

A belt bucket elevator is vertical conveying equipment in which buckets are bolted to a belt that runs between the head drive pulley at the top and the boot pulley at the bottom. The buckets fill at the boot, carry material upwards inside an enclosed casing and discharge it at the head.

Unlike a chain elevator, motion is transmitted by friction between pulley and belt. Belt tensioning and belt tracking are therefore decisive for smooth operation; speed sensors are used to monitor slip.

Belt type, bucket material, bucket width and spacing are selected according to particle size, flowability, temperature and fragility of the product. Powders and granules such as grain, feed ingredients, granules and plastics are typical applications.

01Process Flow

Belt Bucket Elevator Material Flow

The diagram shows the typical flow in which the belt bucket elevator takes product at the boot inlet and carries it to the head discharge.

Belt bucket elevator material flow diagramMaterial line: boot inlet, belt bucket elevator, head discharge, downstream equipment.MATERIAL LINE1Boot feedingBoot inlet2BELT ELEVATORbelt · bucket · vertical3Head dischargeHead pulley and spout4Next equipmentSilo, conveyor, process

Scroll horizontally to view the full diagram.

Material line

  1. 1

    Boot feeding: Product enters the elevator through the inlet at the boot.

  2. 2

    Bucket filling: Buckets bolted to the belt fill with product at the boot.

  3. 3

    Lifting with the belt: The belt carries the loaded buckets upwards in the enclosed casing.

  4. 4

    Head discharge: As the buckets turn over the head pulley, product falls into the discharge spout.

The elevator only conveys vertically; equipment before feeding and after discharge depends on the plant concept.

02Applications

Belt Bucket Elevator Applications

Soybeans pouring into a storage pile01

Grain and Oilseeds

Vertical transport of grain and soybeans between intake, silos and process points. Bucket type and belt speed are chosen to limit product breakage.

Storage and Feeding Systems
Soybean meal held in two hands02

Feed Ingredients

Lifting meal and similar feed ingredients ahead of dosing and mixing. For dusty or moist products, inlets and discharge spouts are designed accordingly.

Dosing Systems
Coloured plastic pellets03

Plastic and Chemical Granules

Vertical transport of plastic pellets and similar free-flowing granules to silos and process inlets. Bucket and belt materials are selected for the product.

Chemical Process Industry
Head and casing sections of a belt bucket elevator in a workshop

03Design & Manufacturing

Custom Belt Bucket Elevator Design and Manufacturing

PRO MAKINA engineers belt bucket elevators around capacity, lift height and product properties. Belt and buckets, head and boot pulleys, take-up and tracking, casing, inspection doors and monitoring devices are designed together.

  • Belt and buckets matched to product
  • Head and boot pulleys
  • Belt take-up and tracking
  • Speed, slip and misalignment monitoring

Process Design Data

  1. 01

    Product

    Product type, particle size, bulk density, temperature and fragility.

  2. 02

    Capacity and Height

    Hourly capacity and lift height between inlet and discharge.

  3. 03

    Belt and Bucket

    Belt type, bucket material, bucket width and spacing.

  4. 04

    Pulleys and Take-up

    Head and boot pulleys, take-up and tracking arrangement.

  5. 05

    Monitoring and Maintenance

    Speed and misalignment sensors, inspection doors and access.

Belt speed, bucket size and drive power are calculated from project data; no generic values are stated on this page.

04Gallery

Belt Bucket Elevator Photo Gallery

05FAQ

Belt Bucket Elevator FAQ

What is the difference between a belt and a chain bucket elevator?

On a belt elevator the buckets are bolted to a belt and motion is transmitted by friction between pulley and belt. On a chain elevator the buckets are fixed to a chain driven by a sprocket. The belt design is widely used for powders and granules.

How is belt slip prevented?

Correct belt tension, a suitable pulley surface and keeping the feed rate in line with capacity help prevent slip. A speed sensor is used to monitor it.

How is the bucket type selected?

Bucket type, material and spacing are selected according to particle size, flowability, temperature, capacity and the discharge arrangement.

Can fragile products be handled?

For fragile products, belt speed, bucket type and feeding and discharge arrangement are chosen to limit damage; suitability is assessed per product.

What information is needed for a quotation?

Product type, particle size, bulk density, product temperature, hourly capacity and the lift height between inlet and discharge.

06Resources

Related Machines and Plants

Technical Quotation

Request a technical quotation for a belt bucket elevator

Share your product, capacity and lift height, and we will define the belt bucket elevator and its connections together with you.

Information Needed for a Technical Quotation

  • Product type and particle size
  • Bulk density and product temperature
  • Hourly capacity (t/h)
  • Lift height between inlet and discharge
  • Fragility and dust behaviour of the product
  • Inlet and discharge connections
WWhatsApp

Cookie Preferences

This site uses cookies required to run the website securely and correctly. With your consent, additional cookies may be used for performance measurement, user experience and marketing. For details see the Cookie Policy and Privacy Policy pages.