Screw Conveyor – Enclosed Transport for Powders and Granules

Screw conveyors with gear motors

PRO MAKINA

Task
Enclosed conveying and feeding
Casing
Tubular or U-trough
Route
Horizontal or inclined
Sizing
Diameter, pitch, speed and trough loading

Overview

Enclosed Transport of Powders and Granules

A screw conveyor works by rotating flights on a shaft that push the material forward inside an enclosed tubular or U-shaped trough. Material enters at the inlet and leaves at the outlet.

Conveying capacity is determined by screw diameter, pitch, rotational speed and trough loading. For powders, granules and moist products, trough loading and speed are selected according to flowability and abrasiveness; efficiency falls as inclination increases.

Screw conveyors serve two different tasks: conveying from one point to another, and controlled (volumetric) feeding from a hopper or silo. Where weighed, precise dosing is required, the screw is designed together with a weighing system.

01Process Flow

Screw Conveyor Material Flow

The diagram shows the typical flow in which the screw conveyor carries material from the inlet to the outlet. A screw can also be used as a feeder below a hopper or silo.

Screw conveyor material flow diagramMaterial line: hopper or silo outlet, screw conveyor, outlet, downstream equipment.MATERIAL LINE1InletHopper or silo outlet2SCREW CONVEYORscrew · tube / U-trough3OutletDischarge4Next equipmentProcess, elevator, silo

Scroll horizontally to view the full diagram.

Material line

  1. 1

    Feeding at the inlet: Material drops into the inlet from a hopper, silo or upstream equipment.

  2. 2

    Screw conveying: Rotating flights push the material forward inside the casing.

  3. 3

    Discharge at the outlet: Material is discharged through the outlet to the next equipment.

  4. 4

    Controlled flow: Volumetric flow can be adjusted to the feeding requirement by changing speed.

On long lines the screw shaft is supported by hanger bearings; material flow and wear at the hanger bearing zone are assessed separately.

02Applications

Screw Conveyor Applications

Several tubular screws leaving a silo cone01

Silo Discharge

Extracting material from below powder silos and conveying it to process points. Several silo outlets can be collected by separate screws.

Storage and Feeding Systems
Tubular screw conveyors below silos02

Powder and Granule Transfer

Conveying chemical, mineral and additive powders between process equipment in an enclosed casing. The enclosed design helps reduce dust.

Chemical Process Industry
Dark moist material inside a U-trough screw03

Moist and Sticky Products

Conveying dewatered sludge and similar moist products with U-trough screws. For sticky products, pitch, speed and cleaning access are selected accordingly.

Sewage Sludge and Treatment
Feeder screw with gear motor below a hopper04

Volumetric Feeding

Steady feeding to the next equipment with a speed-controlled screw below a hopper. Where precise mass-based dosing is required, it is designed together with a weighing system.

Dosing Systems
Manufactured screw flights and shafts in a workshop

03Design & Manufacturing

Custom Screw Conveyor Design and Manufacturing

PRO MAKINA engineers screw conveyors around material properties, capacity and line geometry. Screw diameter and pitch, shaft and flight thickness, casing type, bearings, sealing and drive are selected together.

  • Tubular or U-trough casing
  • Diameter, pitch and speed selection
  • End and hanger bearings
  • Wear and sealing solutions

Process Design Data

  1. 01

    Material

    Material type, particle size, bulk density, flowability, moisture and temperature.

  2. 02

    Capacity

    Hourly mass or volumetric capacity; conveying or feeding duty.

  3. 03

    Geometry

    Conveying length, inclination and position of inlet and outlet.

  4. 04

    Screw and Casing

    Outside diameter, pitch, shaft and flight thickness, tube or U-trough.

  5. 05

    Bearings and Drive

    End and hanger bearings, sealing, gear motor and speed control.

Wear protection for abrasive products, and bearing and seal selection for hot products, are defined separately from project data.

04Gallery

Screw Conveyor Photo Gallery

05FAQ

Screw Conveyor FAQ

How is screw conveyor capacity determined?

Capacity depends on screw diameter, pitch, speed and trough loading. Trough loading is chosen according to flowability and abrasiveness; capacity falls as inclination increases.

Does a screw conveyor dose?

With speed control a screw can feed volumetrically. If precise mass-based dosing is required, the screw is designed together with a weighing system.

Tubular or U-trough casing?

A tubular casing is advantageous for sealing on inclined lines and with dusty products. A U-trough makes cleaning and maintenance easier with sticky products.

Can a screw conveyor be inclined?

Yes, but conveying efficiency drops as inclination increases. Diameter, pitch and speed are selected accordingly.

What information is needed for a quotation?

Material type, particle size, bulk density, moisture and temperature, capacity, conveying length and inclination, and whether the screw is for conveying or feeding.

06Resources

Related Machines and Plants

Technical Quotation

Request a technical quotation for a screw conveyor

Share your material, capacity and line geometry, and we will define the screw conveyor and its connections together with you.

Information Needed for a Technical Quotation

  • Material type and particle size
  • Bulk density, moisture and temperature
  • Capacity (t/h or m³/h)
  • Conveying length and inclination
  • Conveying or feeding duty
  • Inlet and outlet connections
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