Chain Bucket Elevator – Vertical Conveying with Chain and Buckets

Buckets on a chain at the head of a chain bucket elevator

PRO MAKINA

Task
Vertical transport of bulk material
Conveying element
Chain and buckets
Drive
Head sprocket / pulley unit
Sizing
Capacity, lift height and material

Overview

Vertical Bulk Conveying with Chain and Buckets

A chain bucket elevator is vertical conveying equipment in which buckets fixed to a chain at intervals pick up material at the boot, carry it upwards inside an enclosed casing and discharge it at the head. The chain runs between the drive sprocket or pulley at the top and the take-up unit at the bottom.

Using a chain instead of a belt as the conveying element is a preferred solution for coarse and heavy bulk materials. Chain type, bucket type and bucket spacing are selected according to capacity, lift height, particle size and density.

The feeding arrangement (buckets scooping from the boot or material fed directly into the buckets) and the discharge at the head are determined by the flow behaviour of the material. Build-up and backflow are controlled through boot and head design.

01Process Flow

Chain Bucket Elevator Material Flow

The diagram shows the typical flow in which the chain bucket elevator takes material at the boot inlet and carries it to the head discharge.

Chain bucket elevator material flow diagramMaterial line: boot inlet, chain bucket elevator, head discharge, downstream equipment.MATERIAL LINE1Boot feedingBoot inlet2CHAIN ELEVATORchain · bucket · vertical3Head dischargeHead and spout4Next equipmentSilo, conveyor, process

Scroll horizontally to view the full diagram.

Material line

  1. 1

    Boot feeding: Material enters the elevator through the inlet at the boot.

  2. 2

    Bucket filling: Buckets on the chain pick up material at the boot.

  3. 3

    Vertical lifting: The chain carries the loaded buckets upwards in the enclosed casing.

  4. 4

    Head discharge: As the buckets turn at the head, material falls into the discharge spout.

The elevator only conveys vertically; conveyors, silos or process equipment before and after it depend on the plant concept.

02Applications

Chain Bucket Elevator Applications

Coarse cement clinker in a bucket01

Clinker and Cement Raw Materials

Lifting coarse, abrasive mineral raw materials to silos or process inlets. Chain, buckets and wear surfaces are selected per project for the product.

Mining and Mineral Processing
Pile of lump coal02

Coal and Coarse Bulk Material

Vertical transport of lump coal and similar coarse bulk materials to storage and feeding points. Bucket volume and spacing follow particle size.

Storage and Feeding Systems
White calcium oxide (quicklime) powder03

Lime and Mineral Powders

Lifting lime and similar mineral powders in an enclosed casing. Dust sealing, feeding arrangement and discharge are designed for the product flow.

Chemical Process Industry
Round-link chain and drive sprocket of a chain bucket elevator

03Design & Manufacturing

Custom Chain Bucket Elevator Design and Manufacturing

PRO MAKINA engineers chain bucket elevators around capacity, lift height and material properties. Chain and buckets, head and boot units, casing, take-up, feeding and discharge arrangement and inspection doors are designed together.

  • Chain and buckets matched to material
  • Head and boot sprocket / pulley units
  • Chain take-up and maintenance access
  • Speed and operating safety monitoring

Process Design Data

  1. 01

    Material

    Material type, particle size, bulk density, temperature and abrasiveness.

  2. 02

    Capacity and Height

    Hourly capacity and lift height between inlet and discharge.

  3. 03

    Chain and Bucket

    Chain type, bucket type, bucket volume and spacing.

  4. 04

    Drive and Take-up

    Gear motor, head and boot units, take-up arrangement.

  5. 05

    Safety and Monitoring

    Speed monitoring, backstop, level signals and maintenance access.

Lift height, capacity and drive power are calculated from project data; suitability for hot or abrasive products is assessed separately.

04Gallery

Chain Bucket Elevator Photo Gallery

05FAQ

Chain Bucket Elevator FAQ

What is the difference between a chain and a belt bucket elevator?

Both lift material vertically in buckets. On a chain elevator the buckets are fixed to a chain; on a belt elevator to a rubber or similar belt. The chain design is preferred for coarse and heavy materials.

Can a chain bucket elevator handle hot products?

Suitability for hot products is assessed per project based on chain, bucket and bearing materials and product temperature. Not every chain elevator suits every temperature.

How are bucket type and spacing selected?

Bucket type and spacing are selected according to capacity, particle size, flow behaviour and the feeding and discharge arrangement.

How are backflow and build-up prevented?

Suitable discharge geometry, boot design, chain take-up and, where required, a backstop keep backflow and build-up under control.

What information is needed for a quotation?

Material type, particle size, bulk density, product temperature, hourly capacity and the lift height between inlet and discharge.

06Resources

Related Machines and Plants

Technical Quotation

Request a technical quotation for a chain bucket elevator

Share your material, capacity and lift height, and we will define the chain bucket elevator and its connections together with you.

Information Needed for a Technical Quotation

  • Material type and particle size
  • Bulk density and product temperature
  • Hourly capacity (t/h)
  • Lift height between inlet and discharge
  • Inlet and discharge connections
  • Indoor or outdoor installation
WWhatsApp

Cookie Preferences

This site uses cookies required to run the website securely and correctly. With your consent, additional cookies may be used for performance measurement, user experience and marketing. For details see the Cookie Policy and Privacy Policy pages.