Cyclone Separators — Robust Pre-Separation Without Moving Parts
The cyclone uses pure geometry: dust-laden air enters tangentially, spins into a vortex, and centrifugal force throws particles to the wall where they slide into the dust outlet. No filter media, no moving parts — which makes cyclones the tough first stage of nearly every drying and grinding air circuit.
Working Principle and Design
Separation efficiency is decided by the cyclone's geometry and the inlet velocity: tighter bodies capture finer particles at the price of pressure drop. Designing a cyclone means balancing the cut size against fan energy — and matching the cone and dust outlet to the product so it discharges without bridging.
Cyclones tolerate high temperatures and abrasive dusts that would destroy filter bags, which is why they stand directly behind dryers and mills as the first stage, recovering the bulk of the product before a pulse-jet filter polishes the air.
Typical Applications
- Product recovery behind rotary dryers
- Pre-separation ahead of pulse-jet bag filters
- Mill and classifier air circuits
- High-temperature exhaust streams
Technical Features
Efficiency-tuned geometry
Body proportions calculated for your particle size and air data.
Wear protection
Increased wall thickness or liners at the inlet and cone for abrasive dusts.
Multi-cyclone batteries
Parallel cyclone groups where air volume exceeds single-unit range.
Sealed discharge
Rotary airlocks maintaining the pressure boundary at the dust outlet.
Data Required for Cyclone Design
| Design input | Role in the design |
|---|---|
| Air volume (m³/h) and temperature | Cyclone diameter and count |
| Dust particle size distribution | Achievable separation efficiency |
| Allowed pressure drop | Geometry class selection |
| Dust abrasiveness | Wear protection specification |
Separation efficiency is stated for your particle distribution; final polishing to emission limits is handled by the downstream filter.
Why Pro Makina
Manufactured in Turkey
Design and fabrication are carried out in our own facility in Eskişehir, Turkey, with full in-house engineering control.
Project-based engineering
Every machine is sized around your raw material, moisture content and capacity target — not sold from a fixed catalogue.
Export experience
We prepare international technical proposals, shipping documentation and commissioning support for overseas projects.
Single point of responsibility
Process design, fabrication, automation and commissioning are managed by one engineering team.
Frequently Asked Questions
What efficiency does a cyclone achieve?
It depends on particle size: coarse fractions are captured almost completely, fine fractions partially. For emission compliance a bag filter follows; the cyclone's job is bulk recovery and filter protection.
Do cyclones wear out?
With abrasive dusts the inlet and cone wear over years; we counter this with thicker plate or liners in those zones — specified according to your dust.
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Share Your Project Details
Send us your raw material, capacity and process data. Our engineering team will review your requirements and prepare a project-specific technical proposal.
Cyclone Separators — Robust Pre-Separation Without Moving Parts
Final dimensions, capacity and drive power are determined per project, based on your raw material analysis, moisture content and process calculations.