Liquid Organomineral Fertilizer Production Plant
We build batch production lines that keep organic matter and mineral nutrients stable in one solution and handle recipe changeovers.
One Line That Brings Organic and Mineral Components Into One Solution
The main challenge in liquid organomineral fertilizer is keeping organic sources, such as humic and fulvic substances or hydrolyzed organic raw materials, in the same product as nitrogen, phosphorus, potassium and micronutrients without precipitation. That is why we design the line not only around tank volumes but around the addition sequence and dissolution behavior of the raw materials.
Solid raw materials are first prepared in a dissolving tank, and the organic component is added under control in an agitated reactor. If the recipe requires pH adjustment, the dosing point and mixing time are built into the batch sequence. Undissolved particles are removed before filling, which reduces nozzle clogging and sediment at the bottom of the bottle.
Whether the starting point is a new investment, adding organomineral products to an existing liquid fertilizer line or a capacity increase, we balance tank volumes, transfer lines, storage and filling capacity against each other.
Liquid Organomineral Fertilizer Production Flow
The same steps are followed for every recipe; the duration and sequence of the steps are defined by raw material analysis and the target product.
Step 1
Raw material intake and analysis
The content and moisture of the organic source and mineral raw materials are checked, and the recipe is verified against this data.
Step 2
Dissolving
Solid mineral raw materials are dissolved in water or a carrier liquid in an agitated tank.
Step 3
Adding the organic component
The organic raw material is fed to the reactor in the defined order and at a controlled rate while foaming and precipitation are monitored.
Step 4
pH and quality control
pH is adjusted if the recipe requires it, and the batch is approved after sampling.
Step 5
Particle separation
Undissolved particles are removed by a screen or filter to obtain a clear product before filling.
Step 6
Storage and filling
The approved product goes to the storage tank and then to the jerrycan or IBC filling and labeling line.
Equipment Used in a Liquid Organomineral Fertilizer Line
Dissolution Tank
Preparation tank where solid mineral raw materials are dissolved in water or a carrier liquid.
View MachineAgitated Reactor
Main production reactor where organic and mineral components are mixed in recipe order.
View MachineWet Screen
Screening solution used to separate undissolved particles from the product before filling.
View MachineStorage Tank
Storage tank where the approved batch is held and kept homogeneous before filling.
View MachineLiquid Filling & Bottling
Filling line for bottles, jerrycans or IBC containers.
View MachineBottle Labeling Machine
Labeling of filled packages and printing of traceability information.
View MachineFrequently Asked Questions About Liquid Organomineral Fertilizer Plants
Which organic sources can be used in liquid organomineral fertilizer?
Humic-fulvic extracts, hydrolyzed plant or animal protein sources and suitable organic liquids can be used. The choice depends on product registration and the target analysis.
Why can organic and mineral components precipitate?
Some mineral salts can interact with organic components and reduce solubility. Addition order, pH and mixing time are determined through recipe trials.
How is the plant capacity determined?
Reactor and tank volumes are selected by evaluating the daily production target, batch time, number of product types and filling line speed together.
Can organomineral products be added to an existing liquid fertilizer line?
It may be possible with additional tanks and dosing points if the existing reactor's mixing power, material and cleanability are suitable; this is confirmed by a site survey.
What does the plant need for product registration?
Registration requirements vary by product type. On the plant side, batch records, sampling points and traceable labeling are planned.
Quotation & Technical Consultation
Request a quote for your liquid organomineral fertilizer plant
Share your raw material list, target analysis and daily production target, and we will define the reactor, tank and filling capacity together.